New Front Axle, Part II

14 03 2014

Yay! Taiga Lily is back from the Beetle Clinic and as good as new! The new front axle has been installed, and with it many worn out parts of the steering mechanism have been replaced. New ball joints (German: Traggelenke), a new drag link (Lenkschubstange), a new steering dampner (Lenkungs- daempfer), new shock absorbers (Stossdämpfer), new tie rods (Spurstangen), a new wheel bearing (Radlagersatz) on one side, and a new set of four needle bearings (Nadellagersatz) for the four torsion arms. Hope I translated that all correctly. Will add snapshots of the respective pages of a VW repair manual below, for those who want to look into the details. Also check out this informative blog post by ZeroToSixtyEventually on the steering system of late bay buses and its maintenance. Finally, the main brake cylinder was rebuilt from the old to the new front axle beam and some aged brake lines were replaced. As a result of this operation, a wobbly steering experience has changed into quite a solid feel. Nice! And she also got her new road worthy certificate (German: “TUEV”), so she is legal again for the next two years!

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2 responses

16 03 2014
ewdb92

Wow, that looks great! All those nice clean parts. Bring on the crosswinds – I think you’re ready 🙂 Thanks for plugging my blog!

17 03 2014
campervancrazy

I was also very happy how beautifully the guys cleaned everything up. Even the few remaining parts that were not replaced seemed to have gotten a good clean and a new paint coat. 🙂

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