Head Rests, Part III: Finally Sorted!

31 12 2015

Project “Getting-Head-Rests-Into Taiga-Lily” got finally completed this year. When we bought Taiga Lily in 2010, she came with her original vinyl-covered black front seats. The pattern is called basket weaves (“Korbflecht” in German), and the cross lines on the seat and the backrest mean they are from a “deluxe” or “L bus”. But they do not have headrests which I find a bit frightening. I started hunting on Ebay for seats with head rests, but black ones are rarely on offer. Last year I changed tactics and bought a brown passenger seat with a head rest which, together with an old brown driver’s seat from the Old Lady, formed a matching pair. Brown instead of black, but at least original VW kombi seats and both with the basket weaves patterns. This all went to pot when I wanted to install them and learnt that the driver’s seat (from an 1978 late bay) did not fit into the seat rails in Taiga Lily (a 1976 late bay). Turned out some time in mid-1976 Volkswagen had changed the rails in the car and on the seats. So the outcome was a brown passenger seat with a head rest and a black driver’s seat without. I later spent one afternoon trying to re-built the rails from the earlier driver’s seat to the later seat. But the ends of the rails are part of the the hinges that connect the seat to the backrest, and this connection is not identical between the two seat types. I was frightened I would end up with a “hybrid” seat that was not fully stable and may disintegrate in an accident. So I stopped, gave up with this line of attack and built it all back to the original condition.

This year I found a brown driver’s seat on Ebay that was explicitly advertised as fitting only to early bay window buses and to the earlier versions of late bays. Yes! Draw back was that the pattern was not basket weaves but some strange brown textile material. But I bought it, took the cover off and built it up again with the basket weaves cover from the driver’s seat from the Old lady.

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Before…

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… and after.

While at it, I also threw away the worn-out pads and replaced them with a new pad for the back rest (bought a while ago on Ebay, original VW part 211 881 775 G) and a new seat pad (repro purchased new from Bus-OK.de, OK60121). Turned out one of the wire springs of the seat was broken. I fixed it by stealing the corresponding spring from the seat of the Old Lady. So the original driver’s seat from the Old Lady is now in a bit of a sorrow state, stripped of its brown cover and lacking one wire of the springs in the seat area.

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Original black seat (left), newly purchased seat with early bay base (middle), seat with late bay base (from 1978 late bay, right).

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I noticed only at the end of re-assembly that this new seat is actually not from a T2a or T2b but probably from a T3 (explains the non-T2 brown textile cover and the plastic cover of one of the hinges), and  the previous owner had swapped the rails and sliding mechanism to those from an early late bay window seat. When pulled, the sliding mechanism squeezes a bit into the base plate as the corresponding opening in the base plate is missing (red circle in photo below). But well, it is working for the time being.

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Base plate and slider mechanism of an earlier late bay kombi.

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“Hybrid” seat with late bay (or T3) base plate and early bay slider. Missing indentation indicated in red.

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Base plate and sliders of a later T2b (and T3) kombi.

Will add some more photos below which show the different steps of the disassembly and reassembly of the seat. The covers for back rest and seat both have a 1-cm-wide cardboard rim sewn to the lower ends. This folds around a metal rim of the seat and back rest. Disassembly starts with carefully lifting this out with a flat screw driver.

 

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